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Tube Ends Turning Machine for Conveyor Rollers Idlers

China-Techpart Precision Technology Co., Ltd.
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    Buy cheap Tube Ends Turning Machine for Conveyor Rollers Idlers from wholesalers
     
    Buy cheap Tube Ends Turning Machine for Conveyor Rollers Idlers from wholesalers
    • Buy cheap Tube Ends Turning Machine for Conveyor Rollers Idlers from wholesalers

    Tube Ends Turning Machine for Conveyor Rollers Idlers

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    Model Number : TC-220*2200
    Payment Terms : L/C,T/T
    Delivery Time : 25 days
    • Product Details
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    Tube Ends Turning Machine for Conveyor Rollers Idlers

    Tube Ends Turning Machine for Conveyor Rollers / Idlers

    Purpose:

    The machine is designed to perform precision turning operations on the ends of steel tubes used in conveyor rollers and idlers. The turning process ensures that the tube ends are concentric, properly sized, and accurately chamfered or faced to facilitate further assembly processes such as shaft insertion, welding, or bearing housing fitting.

    Key Functions:

    • Facing: Trims the end surface of the tube to ensure it is flat and perpendicular to the axis.

    • Internal/External Chamfering: Creates beveled edges on the internal or external diameter for easy component insertion or welding.

    • Internal Boring (optional): Enlarges or smooths the inner surface of the tube end for precise shaft or bearing fit.

    • Outer Diameter Turning: Ensures the outside diameter at the tube end meets exact tolerances, especially for bearing housing fitment.

    Typical Features:

    • Dual-head design (for simultaneous processing of both tube ends)

    • PLC control for precision and automation

    • Hydraulic or pneumatic clamping system to hold the tube securely

    • Automatic feeding and ejection system (in high-volume production setups)

    • Adjustable tooling for various tube diameters and lengths

    • High-speed steel or carbide tooling for durability

    Applications:

    • Manufacturing of steel conveyor rollers

    • Idler roller production for belt conveyor systems in mining, material handling, and logistics industries

    Advantages:

    • Improves production efficiency and consistency

    • Ensures high dimensional accuracy and surface finish

    • Reduces manual labor and operational time

    • Enhances the quality and performance of finished conveyor rollers


    Tube Ends Turning Machine for Conveyor Rollers Idlers


    No.

    Item

    Parameters

    1

    Model

    TC-220*2200

    2

    Machine spindle center height

    900mm

    3

    Tube outer diameter

    76-219mm

    4

    Tube length

    190-2200mm

    5

    Processing end stop depth

    0-70mm

    6

    Slide moving speed

    2m/min

    7

    Spindle speed

    350/500r/min

    8

    Feed speed

    Hydraulic stepless speed regulation

    9

    Cutting depth

    0-3mm

    10

    Tool holder radial feed scale value per grid

    0.05mm

    11

    Tool holder radial repeat positioning accuracy

    0.05mm

    12

    Main drive motor

    5.5kw*2 1450r/min

    13

    Workpiece clamping motor

    1.5kw 1450r/min

    14

    Hydraulic system working pressure

    2.5-4Mpa

    15

    Flow

    0-25L/min

    16

    Dimensions

    4500×1120×1200mm

    17

    Weight

    2300Kg


    ① The machine tool is an automated special machine tool designed for processing the ends of the steel pipe of belt conveyor rollers. Our company designs this machine tool based on the principles of energy saving and high efficiency.

    ② The tool has infinite speed regulation, and the left and right feed cylinders use hydraulic synchronization circuits, which can feed and retract the tool at the same time; the radial feed is manual and can be accurately adjusted according to processing requirements; it uses the hydraulic and the PLC control system greatly reduces the requirements for labor levels and facilitates labor management and equipment maintenance.

    ③ Roller processing does not belong to strong cutting. According to the actual use of this process, this machine tool adopts a 5.5Kw motor with small starting current, agility, high efficiency and low consumption, which reduces the cost of use.

    ④ Equipped with a hydraulic automatic tool release mechanism, when the tool is fed to the predetermined position, the tool is automatically released to avoid scratching the processed surface.

    ⑤ The clamping screw is set in the middle of the equipment based on long-term usage experience. For double-car equipment with screws on the side, when the equipment is slightly aged, the support plate is prone to twisting and jumping after clamping. Equipment with screws in the middle does not have this problem, and this equipment does not need a separate foundation, and it runs stably.


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